9/12/2023 0 Comments Signal snowboards homemadeThen I placed 2 layers of 6 oz E-glass diagonally, with each layer running opposing directions. Next was the core, taking care to align the nose and tail with the base (midpoint markings on nose and tail of the core helped with this). I mixed about 30 fl oz of epoxy and spread it around with a squeegee, taking a few minutes to fully saturate the fiberglass. After laying the base onto the wax paper, I placed the 20 oz triaxial fiberglass on top of the base with a few inches of overlap on both ends. I laid sheets of wax paper between the board and press to prevent epoxy from sticking the two together. I used crazy glue to secure the T-nuts in place, and then moved on to the base preparation. I finish sanded to 120 grit using the belt sander to blend the lines from the planer.Īfter the thickness was set, I drilled holes for the T-nut binding inserts – it’s important to match the thickness of the board to the thickness of the T-nuts, so there’s no part of the nut sticking above the board to potentially cause air bubbles in the lamination. Using crosscut passes at 1/32″, I planed down the tip and tail to roughly 3/16″ thick. I planed down the core with 1/16″ passes until it was about 3/8″ thick throughout. I used three strips of redwood and two strips of maple (both 3/4″ thick), gluing together using the same wood glue/clamp process I used for the press. I instead cut a piece of 1/8″ masonite to screw onto the bottom of the press, hoping it would compensate for the uneven surface (it didn’t, more to come).Īfter the press was made, I found some lumber to make the wood core. I didn’t do a very good job of making consistent jigsaw cuts, and got impatient with the belt sander after over an hour of sanding. I left the clamps on for 24 hours before removing and beginning to sand with the belt sander. The wood glue was rolled onto each piece with a paint roller. This involved making 9 repeated rocker cuts with a jigsaw and gluing the pieces together with clamps and wood glue. Once the design was finished, I began building the press out of 2×6 lumber. I modeled and printed the rocker in BoardCAD, then used SnoCADto create the outline and screw placement.
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